Tablet Visual Inspection System TVIS-EX4-CD｜DAIICHI JITSUGYO VISWILL CO., LTD.

Tablet Visual Inspection System: TVIS-EX4-CD

Tablet Visual Inspection System
TVIS-EX4-CD

Equipped with image processing system V-IPU: HMI, work control, and image processing are integrated into one unit to achieve highly accurate, high-speed image processing.
The extensive image processing library makes it possible to set specialized parameters for different types of defects. This enables to detect defective features that were difficult to detect in the past.

Adding algorithms: "Adding an algorithm", which was difficult with the conventional image processing board base, has become extremely easy with the adoption of V-IPU.

High-accuracy 3D inspection (Nakai Prize winner): Compared to conventional ring lighting, there is almost no noise on 3D image.
The system is also able to detect emboss or chipping without being affected by the tablet's color or mottled pattern.
It is possible to detect small chipping that were difficult to detect by conventional methods at high speed.
We are recognized for our high level of contribution to quality assurance and productivity improvement in the pharmaceutical manufacturing process, we won the Nakai Prize of the Japan Society of Pharmaceutical Machinery and Engineering, the highest in the industry.

Item			Specifications
Inspection functions		Applicable tablets	Uncoated tablets, film-coated tablets, sugar-coated tablet, tablets with printed mark on one or both sides, scored tablets, tablets with engraved marks
		Tablet size	Round tablets: 5–12 mm in diameter, 2–8 mm in thickness Oblong/Oval tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length Contact us for out of range tablets.
		Inspection items	Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, coating defects and emboss defects
		Inspection areas	Cap and body—whole direction and surface, head of capsule
		Inspection accuracy	Defects equivalent to a 50μm square or larger black speck
		Processing capacity	Actual value: 350,000 tablets/hour (6 mm in diameter) Will change depending on tablet size and shape.
Hardware	Inspection subsystem	Optical unit	6 optical units (4 face, 2 side) lighting source LED
		Cameras	3CMOS color line sensor camera x 4, CMOS area sensor camera x 2
		Communication	Touch panel
		Image processing unit	Viswill Image Processing Unit
	Transfer subsystem	Hopper	Capacity: 12 L
		Vibratory feeder	Processing capacity: Max. 48,000 tablets/min.
		Flow-control turntable	Φ596 (diam.) t 0.5, 0–60 rpm
		Conveyor units	Suction disc conveyor unit, Suction belt conveyor unit
		Rejection unit	Pneumatic system with rejection monitoring function
	Rejection subsystem	Defects collection box	Capacity: 25 L
		Uninspected collection box	Capacity: 8 L
		Pneumatic system	Suction blower for the bel conveyor (2.2 kW), Suction blower for powder collection (0.75 kW), Suction bolowr blower for the lamp cooling (0.4 kW)
Software		Inspection functions	Individual and overall judgments; input of sensitivity, inspection condition setting, output of inspection results, simulation function, inspection simulation function
Software		Diagnostic functions	Monitoring of inspection status, monitoring of hardware, self-diagnosis
Size and environment		Dimensions	1,413 (W) x 1,210 (D) x 1,720 (H)
		Machine weight	850 kg (inspection unit: 580 kg + control unit: 270 kg)
		Power supply	AC 200 VAC (3 phase), 50/60 Hz
		Power consumption	5.5kW
		Pneumatic pressure	≥ 0.35 MPa
		Ambient conditions	Temperature: 10–30 °C Humidity: 30–70%
		Exterior	Stainless steel
		Exhaust air flow	Max. 19 m³/min.

Tablet Visual Inspection SystemTVIS-EX4-CD

Tablet Visual Inspection System
TVIS-EX4-CD