Item |
Specifications |
Inspection functions |
Applicable capsules |
Single-color or two-color hard capsules, printed capsules(Inspection may be limited on capsules with both transparent cap and body, or dark-color capsules.) |
Capsule sizes |
Size 0 to Size 5 capsules |
Inspection items |
Bright and darkness inspection: dirt, foreign particle, scratch, crack, lengthwise crack, diagonal crack, split, hole, etc. Shape inspection: collapsed, dent, length, double capping, bent, etc. Color inspection: color deviation, discoloration, etc. Print inspection: unprinted, blurred print, scratched print, etc. Tip inspection: dirt, foreign particles, scratches, chips, collapses, dents, etc. |
Inspection areas |
Cap and body—whole direction and surface, head of capsule |
Inspection accuracy |
Defects equivalent to a 50μm square or larger black speck |
Processing capacity |
85,000-125,000 capsules/hour (may change depending on condition of capsule surface) |
Hardware |
Image and data processing |
Optical unit |
4 Lighting Units (4 body and head) lighting source LED |
Cameras |
3CMOS color line sensor cameras x 4 |
Control panel |
Touch panel (data: 17 inch; control: 8.4 inch) |
Inspection processing unit |
Viswill image processing unit |
Rejection subsystem |
Rejection unit |
Pneumatic system with rejection monitoring functions |
Defects collection box |
Capacity: 27 L |
Uninspected collection box |
Capacity: 10 L |
Pneumatic system |
Suction blower for the belt conveyor unit 3.7kW, Suction blower for powder collection 0.75kW |
Software |
Inspection functions |
Individual and overall judgments; input of sensitivity; inspection condition setting; output of inspection results; simulation function |
Diagnostic functions |
Monitoring of inspection status, monitoring of hardware, self-diagnosis |
Size and environment |
Dimensions |
1,850 (W) x 1,000 (D) x 1,880 (H) |
Power supply |
AC 200 VAC (3 phase), 50/60 Hz |
Power consumption |
9.0kVA |
Pneumatic pressure |
≥ 0.5 MPa |
Ambient conditions |
Temperature: 10–30 °C Humidity: 30–70% |
Exhaust air flow |
Max. 16 m3/min. |
Exterior |
SUS304 hairline finishing |