- 3CCD Color Camera and Unique Imaging System
- The use of a 3CCD color camera and originally developed light enable the simultaneous capture of multiple images, which highlights different features, making it possible to improve the defect detection rate without lowering yield.
- Chip Compounent Visual Inspection System
- CCVIS-A5V
Chip Component Visual Inspection System
CCVIS-A5V
- High-speed Transfer Technology
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- Supply, alignment and transfer are gentle on items being inspectedA non-vibratory feeder supply method is combined with an alignment and transfer system designed to not stress the items being inspected.
- Long continuous operationThe system provides stable visual inspection without jamming, for long, continuous operation.
(Max. processing capacity: 480,000 pieces/hour)
- Easy setting of conditions
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- Saved images from each area can be used for simulations to support the setting of optimal inspection conditions.
- Easy type changeovers
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- Type changeover work can be done without tools in a short time.
Item | Specifications | |
---|---|---|
Inspection functions | Applicable work | Prism chip components |
Tablet size | 0402–5750 | |
Inspection items | Size, dirt, scratches, chips, cracks, deformation, discoloration | |
Inspection areas | Front, back, side edges (6 surfaces) | |
Inspection accuracy | Flaws equivalent to a black speck as small as 4 μm2 | |
Processing capacity | Max. 48,000 (8,000 pieces/min.) | |
Hardware | Optical unit | Dome lights (red below, yellow in middle, blue on top) |
Cameras | 3CCD area scan Color camera |
|
Communication | 21-inch monitor | |
Image processing unit | Viswill Image Processing Unit | |
Hopper | Capacity: 1.5 L Belt conveyor supply | |
Alignment unit | Non vibration parts feeder (flow sheet system) | |
Conveyor unit | Glass turn-table unit | |
Sorting and rejection unit | Air-blown separation | |
Conforming unit collection bin | Capacity: 0.9 L | |
Defective or uninspected unit collection bin | Capacity: 0.6 L (for defective units x 2; for uninspected units x 1) | |
Software | Inspection functions | Individual and overall judgments, input of sensitivity Inspection condition setting, output of inspection results, inspection simulation function |
Diagnostic functions | Monitoring of inspection status, monitoring of hardware, self-diagnoses | |
Size and environment | Size | 1,274 mm (W) x 964 mm (D) x 1,800 mm (H) |
Machine weight | 500 kg | |
Power supply | AC 200V (3 phase) | |
Power consumption | 3.0 kW | |
Pneumatic pressure | ≥ 0.5 MPa | |
Ambient conditions | Temperature: 10–30 °C Humidity: 30–70% |
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Exterior | Bake coating |