Cylindrical Parts Visual Inspection System Inspection System CCVIS-SN

Cylindrical ceramic parts are inspected at high speed with high accuracy using a 3CCD color area camera combined with high-intensity RGB lighting.

High-speed transfer technology

A gentle, non-vibratory feeder supplyMethod is combined with an alignment and transfer system designed to not stress the items being inspected.
Long continuous operationThe system provides stable visual inspection without jamming, for long, continuous operation.
(Max. processing capacity: 48,000 pieces/hour)

Easy setting of conditions

Saved images from each area can be used for simulations to support the setting of optimal inspection conditions.

Easy type changeovers

Item		Specifications
Inspection functions	Applicable work	Ceramic cylindrical components
	Tablet size	Please inquire.
	Inspected items	Size, dirt, scratches, chips, cracks, deformation, surface roughness
	Inspected surfaces	Sides, all around
	Inspection accuracy	Flaws equivalent to a black speck as small as 30 μm²
	Processing capacity	60,000 pieces/hour
Hardware	Optical unit	Half ring light, reflective light, backlight
	Camera	3CCD color area camera
	Communication	21-inch touch panel monitor
	Image processing unit	Viswill image processing unit
	Hopper	Capacity: 3L
	Alignment unit	Turntable + Linear feeder
	Conveyor unit	Suction disc type
	Sorting and rejection unit	Air-blown separation
	Conforming unit collection bin	Capacity: 3 L
	Defective and uninspected unit collection bin	Capacity: 1 L
Software	Inspection functions	Individual and overall judgments, input of sensitivity Inspection condition setting, output of inspection results, inspection simulation function
Software	Diagnostic functions	Monitoring of inspection status, monitoring of hardware, self-diagnoses
Size and environment	Size	1,050 mm (W) x 950 mm (D) x 1,920 mm (H)
	Machine weight	950 kg
	Power supply	AC 200V (3 phase), 50/60 Hz
	Power consumption	3.0 kW
	Pneumatic pressure	≥ 0.5 MPa, ≥300 L/min
	Ambient conditions	Temperature: 10–30 °C Humidity: 30–70%
	Exterior	Bake coating
	Exhaust air flow	2.4 m³/min.